It is necessary to standardize the process of bulk material handling in the production process of SMT SMT processing, and effective control of bulk material can avoid the bad processing phenomenon caused by bulk material. What is bulk material? In SMT processing, loose material is generally defined as components that are separated from their original packaging during the production process due to machine throwing or assembly and disassembly of materials. So how are these loose materials handled? Here is a brief introduction to you.
Bulk material processing process.
1.The patching of the plus project operators need to check the material step before SMT machine and take over the shift, each time the dumping of garbage to check the throwing material box, garbage cans, the loose material collected.
2.According to the shape of the components of the bulk material for classification and processing, and scientific material coding and packaging.
3.Before the end of the day’s work or before the end of this single processing task, it is necessary to manually load the bulk material.
4.for the manual mounting material operator needs to make a good mark in the pick and place machine to make the state clear before the furnace, before the furnace QC starts to mount the first piece of loose material when checking the sample machine.
5.for the use of machine for SMT placement processing of bulk material, operators need to carefully check whether each bulk material and normal material consistent, check and confirm before loading to the material belt, and each time not more than 5, in the furnace before and after the furnace need to be strictly checked to confirm the correctness of the SMT placement process, in the furnace before also need to paste on the bulk material label
6.after the furnace QC to paste or write the bulk material mark PCBA should focus on checking the back pattern and polarity of the bulk material is correct, while the bar code of the PCBA in the MC system in the board number scan to enter the first consecutive and termination of the board number, and fill in the notes on the bulk material description.
Specification of NeoDen9 pick and place machine
1.The average mounting speed can be reached at 9000CPH.
2.The max mounting speed can be reached at 14000CPH.
3.Equips Panosonic 400W servo motor, to ensure better torque and acceleration for achiving stable and durable placement.
4.Supports both electric feeder and pneumatic feeder at max 53 slots tape reel feeders with machine width 800mm only,to ensure the high efficiency with flexible & worthiest space.
5.Equips with 2 mark cameras to ensure that all picking positions can be photographed.
6.Applicale for the maximum PCB width at 300mm,meets most of the PCB sizes.
Post time: Aug-16-2022