PCBA processing equipment failure and maintenance strategy

In the process of PCBA, equipment failure will not only lead to production line stagnation, but also may cause product quality problems, which in turn affects the delivery time and customer satisfaction. How to effectively prevent equipment failure and develop a reasonable maintenance strategy?

I. PCBA processing equipment failure problems

PCBA processing requires a variety of complex equipment to work together, including automatic SMT placement machines, reflow soldering machines, wave soldering machines, SMT AOI machine and so on. Once the failure of these devices, often have the following impact on production:

1. Production standstill

Equipment failure will lead to production line stoppage, which in turn affects the overall production progress and delays the delivery time.

2. Product quality deterioration

Certain equipment failures may not be immediately noticed, resulting in unqualified products into the next process, ultimately affecting the overall quality of the product, or even triggering large-scale rework or scrap.

3. High maintenance costs

Once the equipment failure, often require specialized personnel to repair, and may involve the replacement of expensive parts. Frequent equipment maintenance will significantly increase the operating costs of enterprises.

II. PCBA processing equipment failure maintenance strategy

In order to avoid the negative impact of equipment failure, PCBA processing companies must take scientific and effective maintenance strategies to ensure the stable operation of equipment.

1. Regular preventive maintenance

Preventive maintenance is an effective way to reduce equipment failure. Enterprises should be based on the frequency of use of equipment and environmental conditions, develop a detailed maintenance program, regular inspection and maintenance of equipment, including the replacement of wearing parts, lubrication of moving parts, clean filtration system. Through preventive maintenance, it can effectively extend the service life of the equipment and reduce the occurrence of unexpected failures.

2. Implementation of equipment condition monitoring

Through the installation of sensors and monitoring systems, real-time monitoring of the operating status of equipment, timely detection of abnormalities. Equipment condition monitoring can help companies to identify potential problems in advance, such as high temperature, vibration abnormalities, etc., and take appropriate measures before the failure occurs, to avoid production stagnation.

3. Establish an emergency maintenance team

Enterprises need to establish an efficient emergency maintenance team to ensure that equipment failure can quickly respond to timely repair, try to minimize the impact of failure on production.

4. Spare parts management and procurement

Enterprises in advance to prepare enough commonly used parts, can be quickly replaced in the event of equipment failure, to avoid delays in maintenance due to insufficient spare parts. At the same time, establish a long-term cooperative relationship with reliable suppliers to ensure that emergency situations can quickly purchase the required parts.

5. Train operators

Equipment failure is sometimes caused by improper operation. Therefore, enterprises should strengthen the training of operators to ensure that they are familiar with the operating specifications and basic maintenance knowledge of the equipment.

Quick facts about NeoDen

① Established in 2010, 200+ employees, 8000+ Sq.m. factory.

② NeoDen products: Smart series PNP machine, NeoDen K1830, NeoDen4, NeoDen3V, NeoDen7, NeoDen6, TM220A, TM240A, TM245P, reflow oven IN6, IN12, Solder paste printer FP2636, PM3040.

③ Successful 10000+ customers across the globe.

④ 30+ Global Agents covered in Asia, Europe, America, Oceania and Africa.

⑤ R&D Center: 3 R&D departments with 25+ professional R&D engineers.

⑥ Listed with CE and got 50+ patents.

⑦ 30+ quality control and technical support engineers, 15+ senior international sales, timely customer responding within 8 hours, professional solutions providing within 24 hours.