PCBA automated soldering process

Automated welding process is an efficient and precise welding method, which is crucial for improving production efficiency and product quality.

I. The process principle of automated welding process

Automated welding process is through automated equipment and control systems, to realize the automated operation of the welding process. The process principle mainly includes the following points:

1. Automation equipment

The use of automated welding equipment, such as automatic welding robots, welding robotic arm, etc., to achieve automation of the welding action.

2. Welding control system

through the preset welding parameters and programs, control the welding equipment to carry out precise welding operations.

3. Sensor monitoring

Real-time monitoring of the welding process through the sensor temperature, pressure, welding depth and other parameters to ensure welding quality.

II. The advantages of automated welding process

1. High efficiency

Automated welding process can realize continuous, high-speed welding, greatly improving production efficiency.

2. High precision

due to the use of precision control systems and equipment, automated welding can ensure welding quality and precision.

3. Good Repeatability

Automated welding process can precisely control welding parameters and movements to ensure the consistency and stability of welding quality.

4. Low labor cost

compared with manual welding, automated welding does not require large amounts of human input, reducing labor costs.

III. Automatic welding process application range

1. SMD component welding

for small SMD component welding, automated welding can be completed quickly and accurately.

2. Plug-in components welding

for plug-in components welding, automated welding can improve welding quality and stability.

3. Welding of chassis structures

For welding of circuit boards and chassis structures, automated welding can improve productivity and consistency.
Complex structure welding: for the welding of complex structures, such as multi-layer circuit boards, special shaped components, etc., automated welding can achieve precise welding.

IV. The development trend of automated welding process

With the continuous progress of science and technology and the development of automation technology, automated welding process in PCBA processing will be more and more widely used, and presents the following development trend:

1. Intelligent

automated welding equipment will be more intelligent, with self-learning, self-adaptation and other functions to improve production efficiency and quality.

2. Flexibility

Automated welding equipment will be more flexible and diversified to adapt to different specifications, shape of the welding needs.

3. Integration

Automated welding equipment will be integrated with other equipment to realize the intelligence and automation of the production line.

Quick facts about NeoDen

① Established in 2010, 200+ employees, 8000+ Sq.m. factory

② NeoDen products: Smart series PNP machine, NeoDen K1830, NeoDen4, NeoDen3V, NeoDen7, NeoDen6, TM220A, TM240A, TM245P, reflow oven IN6, IN12, Solder paste printer FP2636, PM3040

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