New Processes in SMT Production line

I. The significance of the new process

1. Enhance production efficiency

The new process usually has a higher degree of automation and intelligence, which can greatly improve production efficiency and shorten the production cycle.

2. Improve product quality

The new process can realize more accurate and stable production process, and improve the stability and reliability of product quality.

3. Reduce production costs

The new process can optimize the production process, reduce energy consumption and resource waste, thus reducing production costs and improving the competitiveness of enterprises.

 

II. Advanced automation equipment

1. Fully automatic chip mounter

Fully automatic chip mounter with high speed and high precision can realize fast and accurate placement of components, greatly improving placement efficiency and accuracy.

2. Automated inspection equipment

SMT automated testing equipment can carry out automated electrical testing, functional testing and appearance testing of PCBA boards to improve the quality stability and reliability of products.

 

III. Advanced Materials and Processes

1. Flexible circuit board technology

Flexible circuit board technology can realize flexible design and manufacturing of PCB boards, which is suitable for electronic products with complex shapes and special scenarios.

2. Miniaturization Process

The miniaturization process can realize the miniaturization design and production of PCBA boards, which is suitable for the demand of miniaturized and lightweight electronic products.

 

IV. Application Scenarios of the New Process

1. Smart Wearable Devices

Smart wearable devices put forward higher requirements for PCBA processing, the need to use advanced new processes and technologies to achieve thin and light products, high performance.

2. Internet of things devices

Internet of Things devices put forward higher requirements for PCBA processing, the need to realize intelligent, interconnected production processes, the use of new processes to improve production efficiency and quality.

 

V. Future development trend

1. Intelligent production

Future PCBA processing will be more intelligent, through artificial intelligence, big data and other technologies to achieve intelligent monitoring and optimization of the production process.

2. Green

The new process will pay more attention to environmental protection and sustainable development, the use of green materials and processes to reduce the impact of production on the environment.

 

VI. Challenges and opportunities

1. Technology upgrading

The continuous emergence of new processes requires enterprises to continuously learn and follow up, keep the technology up-to-date and face technical challenges and opportunities.

2. Talent training

New technology needs professional technical talents for research and development and application, enterprises need to strengthen the training and introduction of talents to improve the technical level and working ability of employees.

N9+IN12

Features of NeoDen9 SMT Machine

1. NeoDen independent Linux software, to ensure the flexible and expedient upgrading. As well as easier operation and faster training.

2. Click optimization function:

A. Mounting sequences

B. Quick calibration of the picking position

3. Independent control of 6 placement heads, each head can be up and down separately, easy to pick up, and the standard effective mounting height reach 16mm, meet the requirements of flexible SMT processing.

4. Supports both electric feeder and pneumatic feeder at max 53 slots tape reel feeders with machine width 800mm only, to ensure the high efficiency with flexible & worthiest space.

5. Equips with 2 mark cameras to ensure that all picking positions can be photographed.

6. Applicale for t he maximum PCB width at 300mm, meets most of the PCB sizes.


Post time: Jul-09-2024

Send your message to us: