Application of new materials and processes in welding

Welding, as an important joining process, plays a key role in industrial manufacturing. With the development of science and technology and the improvement of industrial demand, welding technology is also constantly progressing and innovation.

1. The application of laser welding technology

Laser welding as a high-precision, high-efficiency welding technology, has been widely used in recent years. Laser welding through the high energy density of the laser beam, can realize the precise welding of small welding parts, reduce the heat-affected area, to avoid the problem of material deformation and thermal cracking. In aerospace, automotive manufacturing, electronic equipment and other fields, laser welding technology is widely used in welding thin-walled structures and high-strength materials, such as aluminum alloy, stainless steel and so on.

2. The application of ultrasonic welding technology

Ultrasonic welding technology is a non-contact, low-temperature welding method, suitable for welding parts sensitive to damage or not resistant to high temperature materials. Ultrasonic welding uses high-frequency vibration to generate energy, generating instantaneous high temperature and high pressure in the welded parts to realize the solid-state diffusion connection of materials. The technology has been widely used in the field of medical devices, electronic components, plastic products, etc., to achieve high efficiency and high quality welding results.

3. Metal 3D printing technology in welding applications

Metal 3D printing technology is a new process of rapid manufacturing and customized production, but also in the field of welding shows a unique application prospects. Through metal 3D printing technology, it can realize the integrated manufacturing of metal parts of complex structures, reduce the number of welding joints, and improve the overall strength and stability of the structure. This technology plays an important role in the welding and manufacturing process in aerospace, automobile manufacturing, medical devices and other fields.

4. The application of new welding materials

With the development of materials science, new welding materials have been widely used. For example, new high-temperature alloys, high-strength steel, aluminum alloys and other materials in welding show excellent performance, can meet the high temperature, high strength, corrosion resistance and other special environmental welding needs. In addition, new welding auxiliary materials, such as welding adhesive, welding fluid, etc., also provides the possibility of improvement and optimization of the welding process.

5. The application of intelligent welding process

Intelligent welding process is one of the important development directions in the field of welding in recent years. Through the introduction of intelligent equipment and automation systems to achieve the monitoring, control and optimization of the welding process. Intelligent welding system can real-time detection of welding quality, adjustment of welding parameters, automated control of the welding process, improve productivity and product quality.

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Features of NeoDen IN12C Reflow Oven

1. Built-in welding fume filtration system, effective filtration of harmful gases, beautiful appearance and environmental protection, more in line with the use of high-end environment.

2. The control system has the characteristics of high integration, timely response, low failure rate, easy maintenance, etc.

3. Unique heating module design, with high precision temperature control, uniform temperature distribution in the thermal compensation area, high efficiency of thermal compensation, low power consumption and other characteristics.

4. Professional, unique 4-way board surface temperature monitoring system, so that the actual operation in a timely and comprehensive feedback data, even for complex electronic products can be effective.

5. Can store 40 working files.

6. Up to 4-way real-time display of PCB board surface welding temperature curve.

7. lightweight, miniaturization, professional industrial design, flexible application scenarios, more humane.

8. Energy saving, low power consumption, low power supply requirements, ordinary civilian electricity can meet the use, compared to similar products a year can save electricity costs and then buy 1 unit of this product.


Post time: May-28-2024

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